Harm EP1

 

 

 

 

 

 
 
"the clearing" Colorado - 2008

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EP1 Motor Mount - Day 1

(date: June 10, 2012)

Click here to view my gallery!

The first thing I need to do is open up a hole in the chassis to the right because I had to convert from a belt driven differential to a gear. The gear diffs has a larger diameter and that is why I needed to make hole.

Harm EP1

Since I had another chassis to copy from it was very easy for me to make the hole. I placed the chassis on top of each other and traced it.
Harm EP1

Here is the problem after I cut open the hole, the chassis I am using it a bit thinner than the new chassis. So when I mount the differential the gear sticks out past the bottom of the chassis. If the car ever bottoms out the diff gear will rub against the floor. I made these 2 little aluminum spacers to lift the diff up. Harm EP1

Here is the differential mounted on the chassis with the spacers.
Harm EP1

Next up is the intermediate shaft mount. Since I do not have the tools to boar a hole exactly the same size as the bearing on to a flat piece of aluminum, I had to find another way to build in the bearings. I started with a round bar of 7075 aluminum.
Harm EP1

Here you can see the hole I bored out for the bearing.
Harm EP1

To make the intermediate shaft mount as strong as possible I plan to embed this end inside the motor mount. I was able to drill a hole this size on to the motor mount with a hole saw.
Harm EP1

Test fitting the intermediate shaft to make sure the bearings are sitting straight
Harm EP1

 

This is the motor mount that is made of out 1/2 inch thick 6061 aluminum. The next thing I will do is use a hole saw to open a hole of the intermediate shaft mount.
Harm EP1

Here is the intermediate shaft and motor mount being test fitted to the diff.
Harm EP1

>>To continue to Harm EP1 - Day 2, click here...

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